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Detailed explanation of graphite processing technology

Technical explanation:

Graphite electrode machining method: Dongguan graphite machining
1. Tool requirements: sharp, with large front and rear corners and chip receiving grooves
2. Cutter material: carbide cutter, coating cutter, diamond cutter
3. Feed speed: 5500 ~ 8000 for rough machining and 4000 ~ 6000 for finish machining
4. Machine speed: 6500 ~ 10000 rpm for rough machining; Finishing 6000 ~ 20000 rpm
5. Machining allowance: rough machining 0.6mm; Finishing: 0.3mm
6. Cutting amount: the lateral cutting amount is 1 / 2 ~ 2 / 3 of the tool diameter, and the depth cutting amount is 1 ~ 1.5 times of the tool diameter
7. Cutting direction: cutting direction is better than upper cutting and down milling is better than down milling

Characteristics of graphite electrical discharge machining:
A: It is cheap, economical and practical.
B: Capable of receiving large current, fast discharge speed and high efficiency.
C: It is not easy to deform, and is suitable for thin bone position (RIA) processing.
D: At present, the mirror discharge needs to be improved.

Parameter setting of comprehensive processing conditions of graphite electrode:

1. Rough processing parameter combination: Dongguan graphite processing
① Pulse width: 200us, peak current: 55A, average current: 25A, roughness: Ra12.5

2. Combination of machining parameters:
② Pulse width: 100US, peak current: 30a, average current: 15a, roughness: ra9
③ Pulse width: 50uS, peak current: 15a, average current: 6a, roughness: ra6.3
④ Pulse width: 25us, peak current: 12a, average current: 5A, roughness: ra4.5
⑤ Pulse width: 12us, peak current: 8a, average current: 4a, roughness: RA3

3. Combination of finishing parameters:
⑥ Pulse width: 6us, peak current: 6a, average current: 3A, roughness: ra2.1
⑦ Pulse width: 3.2us, peak current: 4a, average current: 1 ~ 2a, roughness: ra2

Dongguan Jiecheng graphite products Co., Ltd., a first-class graphite processing factory in Dongguan, specializes in the development, cooperative production, sales and special-shaped processing of carbon materials, and has its own production base outside the province. The special graphite, ordinary carbon blocks and graphite electrodes operated by Dongguan Jiecheng graphite products Co., Ltd. are of high quality and reasonable price, and are applicable to all fields. Special graphite for mould has its own unique features and has been widely used in relevant industries. The continuous development of graphite of Dongguan Jiecheng graphite products Co., Ltd. can not be separated from the support and care of our customers. Therefore, it is our sole purpose to provide customers with high-quality and economical products and thoughtful and satisfactory services. We sincerely welcome friends from all walks of life to patronize and cooperate with us.

Main industry: graphite and carbon products.
Main products or services: graphite for mold; Imported graphite; Domestic graphite; Special graphite; Fine structure graphite; Graphite electrode material; Die EDM graphite and products.
The largest domestic EDM graphite supplier in China, France Roland graphite, Japan Toyo graphite
Special recommendation: isostatic pressing graphite

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